Advanced cathode for dual-ion batteries: Waste-to-wealth reuse of spent graphite from lithium-ion batteries

Abstract

The amount of spent lithium-ion batteries (LIBs) is constantly increasing as their popularity grows. It is important to develop a recycling method that cannot only convert large amounts of waste anode graphite into high value-added products but is also simple and environmentally friendly. In this work, spent graphite from an anode was transformed into a cathode for dual-ion batteries (DIBs) through a two-step treatment. This method enables the crystal structure and morphology of spent graphite to recover from the adverse effects of long cycling and be restored to a regular layered structure with appropriate layer spacing for anion intercalation. In addition, pyrolysis of the solid electrolyte interphase into an amorphous carbon layer prevents the electrode from degrading and improves its cycling performance. The recycled negative graphite has a high reversible capacity of 87 mAh g−1 at 200 ​mA ​g−1, and its rate performance when used as a cathode in DIBs is comparable to that of commercial graphite. This simple recycling idea turns spent anode graphite into a cathode material with attractive potential and superior electrochemical performance, genuinely achieving sustainable energy use. It also provides a new method for recovering exhausted batteries.