Abstract
The nature of the interfacial interactions between functional levulinic-acid-modified furan resin coatings and crystalline zinc phosphate hydrate films deposited on carbon steel surfaces has been systematically investigated. The typical surface topography of the highly crystallized zinc phosphate films was found to be characterized by the presence of a dendritic microstructure array of interlocking triclinic crystals. This structure acts significantly to develop mechanical interlocking bonds with the functional blend polymer which penetrates into the open surface structure of the films. Both the thickness of deposition film and the polar H2O molecules of hydrate at the outermost film surface sites play essential roles in wetting by the functional liquid resin. When the polarized furan polymers spread on the oxide film surfaces, the carboxylate groups derived from the levulinic ester and acid molecules react to form strong hydrogen bonds with the crystallized H2O molecules on the hopeite film. This formation of hydrogen bonding was shown to be a major factor affecting the chemical intermolecular attractions. A formulation consisting of 95 parts furan to 5 parts levulinic acid was found to yield the optimum protective coating. More than 5 parts levulinic acid resulted in the transformation of the characteristics of the polymer film from hydrophobic to hydrophilic.
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