Abstract

As mRNA vaccines became the frontrunners in late-stage clinical trials to fight the COVID-19 pandemic, challenges surrounding their formulation and stability became readily apparent. In this commentary, we first describe company proposals, based on available public information, for the (frozen) storage of mRNA vaccine drug products across the vaccine supply chain. We then review the literature on the pharmaceutical stability of mRNA vaccine candidates, including attempts to improve their stability, analytical techniques to monitor their stability, and regulatory guidelines covering product characterization and storage stability. We conclude that systematic approaches to identify the key physicochemical degradation mechanism(s) of formulated mRNA vaccine candidates are currently lacking. Rational design of optimally stabilized mRNA vaccine formulations during storage, transport, and administration at refrigerated or ambient temperatures should thus have top priority in the pharmaceutical development community. In addition to evidence of human immunogenicity against multiple viral pathogens, including compelling efficacy results against COVID-19, another key strength of the mRNA vaccine approach is that it is readily adaptable to rapidly address future outbreaks of new emerging infectious diseases. Consequently, we should not wait for the next pandemic to address and solve the challenges associated with the stability and storage of formulated mRNA vaccines.

Highlights

  • A few early-stage clinical trials with several different mRNA vaccine candidates, mostly focused on treatment or protection of small groups of recipients, were in progress in January 2020 at the time of the outbreak of the COVID-19 pandemic

  • What are the assay capabilities and acceptance criteria for the relevant quality attributes for the proposed storage conditions for mRNA vaccines (Table 1)? In this context, the extended controlled temperature chain (ECTC) initiative of the World Health Organization (WHO) is worth mentioning.[35]

  • It would potentially allow a mRNA vaccine to be kept at temperatures outside of the frozen cold chain (e.g., 2e8 C for a limited period of time) under monitored and controlled conditions

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Summary

Addressing the Cold Reality of mRNA Vaccine Stability

As mRNA vaccines became the frontrunners in late-stage clinical trials to fight the COVID-19 pandemic, challenges surrounding their formulation and stability became readily apparent. In this commentary, we first describe company proposals, based on available public information, for the (frozen) storage of mRNA vaccine drug products across the vaccine supply chain. In addition to evidence of human immunogenicity against multiple viral pathogens, including compelling efficacy results against COVID-19, another key strength of the mRNA vaccine approach is that it is readily adaptable to rapidly address future outbreaks of new emerging infectious diseases.

Introduction
Historical Perspective
Regulatory Guidelines
The Analytical Toolbox
Buffer Other excipients
General pharmaceutical tests
Findings
Concluding Considerations
Full Text
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