Abstract
Chatter is a kind of undesired vibration with multiple adverse effects in machining operations, and online detection of chatter is crucial for chatter avoidance or suppression. However, it is observed that time-varying harmonic components are abundant in turning of thin-walled parts. The emergence of harmonics alters conventional frequency distribution patterns of the measured signal. In particular, it is a very challenging task to detect chatter in an early stage when the signal spectrum is dominated by the harmonics. This paper firstly investigates theoretically the relationship between the chatter frequency and the natural frequency based on a well-accepted chatter model of turning. The chatter frequency is found to vary far more slowly than the natural frequency during the thin-walled turning. Based on this finding, the adaptive signal predictor is proposed as a preprocessor for chatter detection, which can alleviate harmonics interference and noise with no prior knowledge of the workpiece dynamics. Furthermore, an improved adaptive filter algorithm is developed to enhance the performance of time-varying harmonics removal. Finally, simulation and experimental results validate the effectiveness of the proposed approach in harmonics removal and noise reduction for chatter detection in thin-walled turning.
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
More From: The International Journal of Advanced Manufacturing Technology
Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.