Abstract

A data-driven modeling method with feature selection capability is proposed for the combustion process of a station boiler under multi-working conditions to derive a nonlinear optimization model for the boiler combustion efficiency under various working conditions. In this approach, the principal component analysis method is employed to reconstruct new variables as the input of the predictive model, reduce the over-fitting of data and improve modeling accuracy. Then, a k-nearest neighbors algorithm is used to classify the samples to distinguish the data by the different operating conditions. Based on the classified data, a least square support vector machine optimized by the differential evolution algorithm is established. Based on the boiler key parameter model, the proposed model attempts to maximize the combustion efficiency under the boiler load constraints, the nitrogen oxide (NOx) emissions constraints and the boundary constraints. The experimental results based on the actual production data, as well as the comparative analysis demonstrate: (1) The predictive model can accurately predict the boiler key parameters and meet the demands of boiler combustion process control and optimization; (2) The model predictive control algorithm can effectively control the boiler combustion efficiency, the average errors of simulation are less than 5%. The proposed model predictive control method can improve the quality of production, reduce energy consumption, and lay the foundation for enterprises to achieve high efficiency and low emission.

Highlights

  • Large inertia and time delay of the coal-fired boiler burning process leads to a complicated model for a power station boiler

  • Where f (x) is the predictive value, ah and b represent model parameters, xk is the hth input parameter of the training sample, K is the number of training sets, K(xk, x) are the least square support vector machine (LSSVM) kernel parameters, σ2 is the width of the radial based function (RBF) function, and the differential evolution (DE) algorithm is used to obtain σ2

  • The mean absolute error (MAE) indicator of the DDMMF model for the boiler load prediction decreased by 88.928%, 73.028% and 67.557%, respectively; the root mean square error (RMSE) indicator reduced by 23.228%, 73.028% and

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Summary

Introduction

Large inertia and time delay of the coal-fired boiler burning process leads to a complicated model for a power station boiler. Various predictive model-based optimization methods have been utilized to control the boiler combustion efficiency. Improving the boiler combustion efficiency under NOx emissions and load constraints by using a nonlinear adaptive model predictive controller is the main goal of the current paper. LSSVM algorithm and the feature selection approach are employed to extract appropriate models for the NOx emissions, the boiler load, and the boiler combustion efficiency for different operation conditions. This predictive model is employed to present an optimization model for improving boiler combustion efficiency under NOx emissions and boiler load constraints.

Background
Nonlinear Dynamic Prediction Model
Data Selection
Classification of Operating Conditions
Construction of the Predictive Model
Experiment Setup
The Model Performance Evaluation Indicators
Experimental Result Analysis
The Structure of the Proposed Model Predictive Controller
Rolling optimization
Feedback Correction
Findings
Conclusions

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