Adaptive multi-point flexible-bending technology for improving the quality of profile using discrete dies driven by snake-shaped motion mechanism

Abstract

Based on the application of snake-spine-like structures, this paper proposes a roller-type multi-point flexible 3D profile bending process with snake-spine-like structures (Flexible stretch-bending with roller dies - driven by snake-like mechanism, FSBRD-S), and establishes a finite element model. Taking the L-shaped cross-section profile as the research object, different working modes and contact modes are defined to study their impact on crease defects during the vertical bending step, and the new structure is designed to improve the forming quality of the products' surface. The research results show that changing the contact mode leads to a change in the relative angle between the die and the billet. In the process of larger angle vertical bending, the FSBRD-S process can effectively reduce the crease defects generated by the traditional FSBRD process, especially in the area near the clamp. Furthermore, this article proposes the FSBRD-S shape-adjusting technology, which allows for adjustments to the FSBRD-S process based on actual needs, to obtain products with different surface qualities.