Acoustic softening – investigation of the volume effect and introduction of amplitude strain parameter

Abstract

Acoustic softening is a phenomenon where metals exhibit a lower flow stress when excited by a vibration at ultrasonic frequencies. This softening effect has been well documented in the literature, however, there are two areas that require further in-depth analysis. The first relates to the wide range of reported softening responses for the same alloy. The second relates to the use of coefficients and compensation factors when modeling the acoustic softening phenomenon in a complex forming processes. This study investigates the changes in softening response when altering specimen dimensions in ultrasonic assisted compression tests. Aluminum alloys (AA) 2024-O and AA7075-O were machined to different dimensions and compressed with ultrasonic assistance, to investigate the relationship between specimen volume and softening response. An inverse relationship between softening magnitude and sample volume was found. When relating this to acoustic energy density and stress, the values are invariant because the standard acoustic equations cannot account for changes in specimen height. The amplitude strain parameter, amplitude divided by the current specimen height, is introduced, and shown to account for changes in specimen dimensions. In addition, the softening effect diminishes relative to the state of strain. The results suggest acoustic softening is a function of the amplitude strain parameter and strain history.