Acoustic method of jet grinding study and control

Abstract

Jet grinding considers a rather energy-intensive production. For obtaining high mill productivity, it is necessary to control the process in order to prevent the transfer the energy intensity value to a critical one. This work shows the possibilities of jet grinding studying based on the process acoustic signal analysis and to develop a mill mode control system to achieve optimum productivity. There were determined that decrease in the activity and maximum amplitudes of the acoustic signals in the grinding zone is a sign of deviation from the optimal fine grinding mode, which leads to a decrease in the mill productivity and requires timely material loading. For control of ground product quality it’s necessary to control the frequency dispersion of signals corresponding to the control class, and check the absence or presence of signals corresponding to other size classes for zone behind the classifier. The developed automated control system of jet grinding allows implementing the optimal parameters of the mill operation by control the acoustic parameters of the grinding zone for optimum jet loading with material. The dispersion control of the ready product is based on acoustic monitoring of a two-phase flow in the product transportation zone.