Achieving Improved Drilling Performance with Hole Cleaning Technology in Horizontal Shale Gas Wells in Sichuan Basin of China

Abstract

Abstract The horizontal section length of shale gas horizontal wells in Sichuan Basin in the south-west of China generally exceeds 2000m. Cuttings are apt to accumulate and form cuttings beds along such long and curve horizontal sections due to low cuttings carrying capacity, which often results in excessive torque and drag or even stuck pipes during drilling process. According to the statistics dada inthe period of Jan. - Oct. 2019, more than 25 stuck pipe incidents and 15 rotary steering tools loss in borehole were reported due to inefficient cuttings transportation in the long horizontal wells in Sichuan Basin. This paper studies the cuttings transportation and cuttings bed formation in horizontal wells. A prediction model for the distribution of cuttings bed was established. A monitoring and analysis software for the cuttings bed and cuttings cleaner with V-shaped spiral blades that is used to agitate the cuttings bed wasdeveloped. The software calculates the distribution and thickness of the cuttings bed according to the well trajectory, wellbore structure, drilling fluid characteristics, etc., and provides the optimal operating parameters for the removal of the cuttings bed by the rotating and reciprocating drill string. Then, the drill cuttings remover in the drill string moves to the predicted position of the drill cuttings, scrapes the drill cuttings and creates a swirling flow during the pipe rotation. The combined application of software and makeup remover can effectively solve the issue of borehole cleaning in long horizontal wells. One of the field applications was carried out in the well Ning 209H12, a shale gas horizontal well in Sichuan Basin. The well experienced excessive torque and drag issue during the tripping of drill string of long horizontal section. Thesoftware ran based on oil well data, and it determines the placement and thickness of cuttings beds in the well and calculates the optimal operating parameters for a flow rate of about 32L/s and a speed of 100rpm to remove them. By rotatingand reciprocating the drill string with recommended operating parameters along the cuttings bed interval, the removers helped cleaning the cuttings bed efficiently and significant amount of cuttings was observed at vibration screen. After cleaning the cuttings bed interval, the trip smoothly ran to the bottom without any excessive torque and drag, and then continues to drill in cooperation with the removers to the total depth. During the well completion, there was no problem with the operation of electrical logging and production casing. This cuttings removal technology has been used in other shale gas formations and tight gas formations where horizontal wells are widely used.