Accessing Catalytically Active Ordered Intermetallics Compounds Via Electrochemically Driven Phase Transformations

Abstract

The conversion of O2 to H2O is an important fuel cell reaction for the recovery of renewable electricity from chemical fuels. Alloys of Pt-group metals (PGMs) with transition metals have emerged as catalysts with enhanced activity and durability for the oxygen reduction reaction (ORR). To date, most studies focus exclusively on alloys that adopt a Face-centered cubic (FCC) or Face-centered tetragonal (FCT) crystal lattice. Under ORR operating conditions, these materials evolve from alloys to Pt core-alloy shell materials, in this case both the alloy core and Pt shell retains the CCP type crystal structure; indicating that materials can dynamically change during catalysis.Here we present the synthesis of Pd-Bi based ordered intermetallics by partial dealloying of a Bi rich alloy. We found that under ORR operation conditions, ß-PdBi2 which adopts a tetragonal lattice, transforms to Pd3B orthorhombic crystal structure; this transformation is mediated by oxidative Bi corrosion under potential cycling, and reconstruction of the atoms in the bulk. To the best of our knowledge, this is the first report of a material that exhibits an electrochemically driven, non-congruent phase transition among materials with different crystal structures. The resulting phase-converted Pd3Bi is stable and exhibits high performance for ORR. Phase-converted Pd3Bi outperform Pt and Pd metal, reaching mass activities of 2.6 A/mgPd, which is nearly 10X higher than Pt/C (~0.3 A/mgPt) and Pd/C (~0.2 A/mg) at 0.9 V vs the Real Hydrogen Electrode (RHE). The mass activity of Pd3Bi decreases by ~38% after 10,000 cycles, indicating that it is stable. Activation energy (Ea) determined by temperature dependent electro-kinetic measurements indicates that the activity enhancement on phase-converted Pd3Bi originates from anion-poisoning resistant behavior. These results establish that PGMs-based ordered intermetallics with low-symmetry crystal structures can be highly active and durable electrocatalysts.