Abstract

A high-carbon, high-silicon steel (1.21 wt% C, 2.56 wt% Mn, 1.59 wt% Si) was subjected to quenching from 900 and 1000 °C, resulting in microstructures containing 60 and 94% of retained austenite, respectively. Subsequent abrasive wear tests of quenched samples were performed using two-body abrasion and three-body abrasion testing machines. Investigations on worn surface and subsurface were carried out using SEM, XRD, and microhardness measurement. It was found that the highest microhardness of worn surface (about 1400 HV0.05) was achieved on samples quenched from 900 °C after three-body abrasion. Microhardness of samples after two-body abrasion was noticeably smaller. with a maximum of about 1200 HV0.05. This difference correlates with microstructure investigations along with XRD results. Three-body abrasion has produced a significantly deeper deformed layer; corresponding diffractograms show bigger values of the full width at half maximum parameter (FWHM) for both α and γ alone standing peaks. The obtained results are discussed in the light of possible differences in abrasive wear conditions and differing stability of retained austenite after quenching from different temperatures. It is shown that a structure of metastable austenite may be used as a detector for wear conditions, as the sensitivity of such austenite to phase transformation strongly depends on wear conditions, and even small changes in the latter lead to significant differences in the properties of the worn surface.

Highlights

  • After annealing at 900 ◦ C and slow cooling, the strip was cut into specimens which were used for further heat treatment, wear tests, microhardness measurement, microstructure, and XRD characterization

  • Three distinguished areas of structure patterns may be observed at the cross-sections moreof probable for the A wear mode

  • The area of the very different loads may be considered explanation of the60–30 different behaviors of the beginning of plastic deformationasis an visible approximately μm below the surface

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Summary

Introduction

The material in the subsurface layer undergoes severe plastic deformation of several hundred percent [12,13,14] This plastic deformation leads to work hardening, local breakage of interatomic bonds, and detachment of wear particles. It is hardly possible to distinguish the difference in wear modes solely using degree of hardening of worn (sub-)surface as an indicator. The transformation of metastable austenite to martensite under mechanical load can be used as a phenomenon to distinguish between wear conditions This effect is being extensively used to increase the wear resistance of steels and cast irons subjected to cavitation [16] and AW [17,18,19,20]. The task is to investigate the AW behavior and to characterize the worn surface of X120Mn3Si2 steel under different AW testing conditions

Materials and Methods
Abrasive Wear Tests
XRD of Worn Surface
Microstructure of Subsurface Zones
Microhardness
Findings
Microhardness of Worn Surfaces
Worn Surface Examination
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