Abstract

The wear behaviour of two martensitic and one multiphase steel targeted for abrasion and erosion applications in agriculture and mining industry were investigated in three abrasive test systems with different complexity. Scratch tests were performed with different indenter radii, shapes, and loads. The material behaviour was also investigated in multi-asperity contact systems. Pin-on-disc tests were performed with various loads and abrasive particles, as well as abrasive slurry-pot tests with different sliding velocities, distances, and impact angles of the abrasive media were performed. Comparing the test systems, the tested materials ranked similarly based on their wear performance, however, in each configuration, the dominant variable of the wear mechanism differed. The significance and contributions of test paramecenterters, the material’s mechanical properties (H, , , E, , , W, , ) and the dimensionless numbers formed from them were investigated on the wear behaviour and the surface deformation. Correlation between parameters was established by multiple linear regression models. The sensitivity of the tested materials to abrasion was evaluated taking into account the wide range of influencing parameters.

Highlights

  • In engineering applications, where harsh operating conditions prevail such as in mineral industry, soil processing, and agriculture, tribological investigation of the operational variable dependent, location-specific wear and damage mechanisms are important [1,2]

  • In agricultural machinery wear parts are frequently produced from specific steels, e.g., tillage tools, which are exposed to abrasive wear are made of 27MnB5 [1]

  • This study investigated the abrasive wear behavior of newly developed martensitic and multiphase steels and enabled the ranking of them in different abrasion conditions

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Summary

Introduction

In engineering applications, where harsh operating conditions prevail such as in mineral industry, soil processing, and agriculture, tribological investigation of the operational variable dependent, location-specific wear and damage mechanisms are important [1,2]. In agricultural machinery wear parts are frequently produced from specific steels, e.g., tillage tools, which are exposed to abrasive wear are made of 27MnB5 [1]. Other components such as slurry pumps, extruders, pipes carrying ores, and coal slurry nozzles are exposed to slurry abrasive wear in power plants and mineral processing industries [5,6]. Straight pipes are good examples of abrasion caused by sliding and rolling particles [3] These conditions can be encountered in agricultural applications where crop transport (e.g., wet paddy rice) and cultivation can cause similar problems [9]. Alloyed martensitic steels are utilized in these applications, often with hard alloy coatings to aid the wear resistance [12]

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