Abstract
The understanding of the tribological system and the corresponding wear behaviour of metallic materials is, especially in wet condition and in presence of abrasive particles, of high importance. This particularly applies for construction applications, like core drilling and sawing in reinforced concrete, where the knowledge about adhesive wear but also abrasive micro- and macro-mechanisms is limited. If it comes to material removal in reinforced concrete, adhesive wear between the metal matrix and the reinforcement steel is observed, besides abrasive wear as a result of the metal matrix–concrete interaction. To differentiate adhesive and abrasive wear, a new approach for testing metal materials with varying counter parts and different sliding speeds in a wet-slurry test is presented. A for this work modified B611 - 13 test is used to test two different metal compositions to investigate their change in mass, micro-hardness and the microstructure at the sliding interface zone. Additionally, the wear pattern is identified by optical microscope and under the scanning electron microscope. To differentiate the main wear mechanisms, a S355 steel and a silicon carbide ceramic are used as a counterbody. The results show that it is possible to separate the wear behaviour while testing in different conditions.
Highlights
Impregnated diamond bits are used in many different applications like in tools for the machining and manufacturing industry and as diamond core bits in construction applications
Microscopic observations of worn segments (Segment A) used in core drilling experiments showed, that the proportion of adhesive wear is significantly lower compared to abrasive wear
The abrasive slurry was customized in particle concentration as well as size distribution, to guarantee a similar slurry compared to the slurries extracted from core drilling experiments
Summary
Impregnated diamond bits are used in many different applications like in tools for the machining and manufacturing industry and as diamond core bits in construction applications. The di amonds wear and fracture while cutting through the reinforcement bars and at the same time the diamond-binder system wears while cutting through the inhomogeneous and highly abrasive concrete material. This means that the segment matrix needs to wear simultaneously in a controlled way and adjusted to the diamond wear to guarantee self-sharpening, according to Miller [3]. Buyuksagis and Goktan [4], Gupta [5] as well as Huang et al [6] investigated the erosive wear behaviour of different materials They described that the erosive wear behaviour in diamond tools like circular. Subse quently, the laboratory test results are verified in core drilling experi ments under real application conditions
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