Ablation performance and mechanism of fibrous monolithic ZrB2-SiC ceramics prepared by wet-spinning co-extrusion method under plasma flame

Abstract

The fibrous monolithic structure exhibits extensive graded fracture as well as load redistribution upon fracture due to the unique layered microstructure, providing an effective way to toughen ceramic materials. In this work, fibrous monolithic ZrB2-SiC/SiCw (FZSw) and fibrous monolithic ZrB2-SiC/BN ceramics (FZB) were prepared by wet-spinning and co-extrusion method using SiCw and BN as the interfacial layer. The strengths, toughness, and the work of rupture of FZSw were 117 MPa, 3.9 MPa m1/2, 104 J/m2, while that of FZB were 103 MPa, 2.6 MPa m1/2, 98 J/m2, respectively. FZSw and FZB were subjected to 200 s plasma ablation tests under 12.84 MW/m2 and plasma flame above 3000 °C. The mass and linear ablation rates of FZSw after testing were -0.34 mg/s and -0.2 μm/s, respectively, and remain intact, showing non-ablation characteristics, while FZB underwent delamination and destruction. The introduction of SiCw interface layer improved the thermal conductivity of FZSw and reduced the surface temperature of FZSw. Higher oxidation temperature and higher SiC content of the SiCw interface layer result in a great quantity of SiO2, which effectively isolated oxygen from further erosion.