Abstract

This paper studies the crystal transition of graphite intercalation compounds during aluminum electrolysis. Transmission electron microscopy (TEM) analysis demonstrates that the transition induces the structural degradation of carbon cathodes. Buckling of basal planes in the hexagonal compounds contributes to the crystal transition of intercalation compounds from hexagonal to rhombohedral modification. First-principle techniques are used to calculate the structural and electronic properties of graphite intercalation compounds by density-functional theory using the plane wave Pseudo-potential method. The results have demonstrated a close relationship between lattice mismatch and intercalation compounds. The electronic band structure close to the Fermi level has been investigated. The main effect of intercalation compounds is to transfer charge from alkali metal s electron to the carbon pz orbitals, rendering the system metallic. With a decrease of band gap, the crystal transition induces an increase in the interlayer spacing and C–C bond lengths and deteriorates the structural stability of carbon cathodes. The overwhelming majority of contribution to the bands neighboring the Fermi level is from C pz orbital in both intercalation compounds. These findings provide new insights into the mechanisms of carbon cathodes deformation, damage and fracture behavior.

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