A Wearable All-Printed Textile-Based 6.78 MHz 15 W-Output Wireless Power Transfer System and Its Screen-Printed Joule Heater Application

Abstract

While research in passive flexible circuits for Wireless Power Transfer (WPT) such as coils and resonators continues to advance, limitations in their power handling and low efficiency have hindered the realization of efficient all-printed high-power wearable WPT receivers. Here, we propose a screen-printed textile-based 6.78 MHz resonant inductive WPT system using planar inductors with concealed metal-insulator-metal (MIM) tuning capacitors. A printed voltage doubler rectifier based on Silicon Carbide (SiC) diodes is designed and integrated with the coils, showing a power conversion efficiency of 80-90% for 2-40 W inputs over a wide load range. Compared to prior wearable WPT receivers, it offers an order of magnitude improvement in power handling along with higher efficiency (approaching 60%), while using all-printed passives and a compact rectifier. The coils exhibit a simulated Specific Absorption Rate (SAR) under 0.4 W/kg for 25 W received power, and under 21 <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$^{\circ }$</tex-math></inline-formula> C increase in the coils' temperature for a 15 W DC output. Additional fabric shielding is investigated, reducing harmonics emissions by up to 17 dB. We finally demonstrate a wirelessly-powered textile-based carbon-silver Joule heater, capable of reaching up to 60 <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$^{\circ }$</tex-math></inline-formula> C at 2 cm separation from the transmitter, as a wearable application which can only be wireless-powered using the proposed system.