A volume of fluid approach for crystal growth simulation

Abstract

A new approach to simulating the dendritic growth of pure metals, based on a recent volume of fluid (VOF) method with PLIC (piecewise linear interface calculation) reconstruction of the interface, is presented. The energy equation is solved using a diffuse-interface method, which avoids the need to apply the thermal boundary conditions directly at the solid front. The thermal gradients at both sides of the interface, which are needed to obtain the front velocity, are calculated with the aid of a distance function to the reconstructed interface. The advection equation of a discretized solid fraction function is solved using the unsplit VOF advection method proposed by López et al. [J. Comput. Phys. 195 (2004) 718–742] (extended to three dimensions by Hernández et al. [Int. J. Numer. Methods Fluids 58 (2008) 897–921]), and the interface curvature is computed using an improved height function technique, which provides second-order accuracy. The proposed methodology is assessed by comparing the numerical results with analytical solutions and with results obtained by different authors for the formation of complex dendritic structures in two and three dimensions.