Abstract

The article proposes the design of a test bench simulator to test a parallel hybrid propulsion architecture for aeronautical applications. The virtual test bench simulates, in a scaled version, the real test bench, designed for a power of about 0.4 MW. After presenting the architecture of the real propulsion system, the virtual test bench is described. The real system is basically composed by a paralleled electric motor and thermal engine which provide mechanical power to the propeller. Saving cost and volume the test bench is composed by electric motors simulates the behaviors of the real propulsion system despite their differences. The dynamic relationships expressing the transmission of torque between the components, and the method of down-sizing the power delivered are highlighted. Particular attention is given to the real inertia actions that must be simulated on the virtual test bench. An application of the proposed methodology is then presented through the simulation of the take-off phase, and the torque time histories, angular velocities and powers generated on the virtual test bench are used to verify the corresponding time histories expected in the real system.

Highlights

  • The hybrid-electric propulsion is rather innovative technology used to combine the mechanical power generated by one electric drives with a thermal engine

  • An application of the proposed methodology is presented through the simulation of the take-off phase, and the torque time histories, angular velocities and powers generated on the virtual test bench are used to verify the corresponding time histories expected in the real system

  • The serial hybrid solution is peculiar of the Diamond DA36 E-Star, the first aircraft equipped with a hybrid-electric propulsion system

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Summary

Introduction

The hybrid-electric propulsion is rather innovative technology used to combine the mechanical power generated by one (or more) electric drives with a thermal engine. The preliminary results of these analyses are employed for the initial assessment of the components installed within the hybrid propulsion system, namely the propeller, the mechanical transmission, the internal combustion engine (ICE), the electrical machine, the batteries and the system controller. This assessment is preliminarily done through virtual models of the real components, which are aimed at investigating the transient and steady states. After presenting the architecture of the real propulsion system, consisting essentially of an ICE, an EM, a gearbox (G), a propeller (P), a battery (B), the virtual test bench composed by three electric servomotors (EM1, EM2 and EM3) and by the battery simulator is described. Limitations and possible future developments of the proposed work are presented

General Overview of the Virtual Test Bench
Reference Architecture and Scaling Methodology
Virtual Test Bench Development
Electric Motors
Propeller
Battery
Simulation the ICE
Application of the Virtual TestFigure
12. Comparison
Conclusions
Full Text
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