A Versatile ±25-A Shunt-Based Current Sensor With ±0.25% Gain Error From −40 °C to 85 °C

Abstract

This article presents a versatile shunt-based current sensor for battery management applications. It digitizes the current-induced voltage drop across an external shunt resistor with the help of a 2nd-order delta-sigma ( <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$\Delta \Sigma $ </tex-math></inline-formula> ) ADC, whose summing node is implemented as a low-noise capacitively coupled amplifier. To compensate for the shunt’s finite temperature coefficient (TC), the TC of the ADC on-chip voltage reference can be tuned. As a result, the sensor maintains high accuracy when used with low-cost high TC shunts, such as PCB traces, as well as with more expensive low TC shunts, such as metal-alloy resistors. Optimal gain flatness over temperature is achieved by a two-current room-temperature TC tuning scheme, which exploits the shunt’s self-heating at high current levels. Fabricated in a standard 0.18- <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$\mu \text{m}$ </tex-math></inline-formula> CMOS process, the current sensor occupies 0.36 mm2 and draws 265 <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$\mu \text{A}$ </tex-math></inline-formula> from a 1.8-V supply. Over the industrial temperature range (−40 °C to 85 °C) and a ±25-A current range, it achieves the state-of-the-art gain error (±0.25%) with both PCB (1.6 <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$\text{m}\Omega $ </tex-math></inline-formula> ) and metal-alloy (2 <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$\text{m}\Omega $ </tex-math></inline-formula> ) shunts. With these shunts, it achieves 5.3-mA/4.3-mA (rms) resolution in a 10-kHz bandwidth.