Abstract

We present a unified constitutive model capable of predicting the steady shear rheology of polystyrene (PS)–nanoparticle melt composites, where particles can be rods, platelets, or any geometry in between, as validated against experimental measurements. The composite model incorporates the rheological properties of the polymer matrix, the aspect ratio and characteristic length scale of the nanoparticles, the orientation of the nanoparticles, hydrodynamic particle–particle interactions, the interaction between the nanoparticles and the polymer, and flow conditions of melt processing. We demonstrate that our constitutive model predicts both the steady rheology of PS–carbon nanofiber composites and the steady rheology of PS–nanoclay composites. Along with presenting the model and validating it against experimental measurements, we evaluate three different closure approximations, an important constitutive assumption in a kinetic theory model, for both polymer–nanoparticle systems. Both composite systems are most accurately modeled with a quadratic closure approximation.

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