A systematic study of the synthesis conditions of blue and green ultramarine pigments via the reclamation of the industrial zeolite wastes and agricultural rice husks.

Abstract

Discarded industrial zeolite waste and agricultural rice husks have caused a waste of resources. To achieve resource reuse, we proposed an economical method for the preparation of ultramarine pigments via the reclamation of industrial zeolite waste (ZW) and agricultural rice husks (RHs) or previously bio-charred rice husks (BRHs). The optimal blue and green pigments were synthesized by solid state reaction of mixtures of BRH/ZW/Na2CO3/S with mass ratios of 1:2:1:1.5 and 2:2:7:3, respectively, and using a two-step calcination process with a first stage at 500 and a second stage at 800°C. Furthermore, the blue and green pigments were also obtained using directly RH (instead of BRH) as raw material, but this time with RH/ZW/Na2CO3/S mass ratios of 1:2:2:3 and 1:2:7:3.5 and with first-stage and second-stage calcination temperatures of 400 and 800°C. This was done to reduce additional chemical reactions (e.g., BRH derived from the pyrolysis of RH). The XRD, FT-IR, Raman, and SEM results suggest that the synthetic blue and green pigments have the sodalite structure containing S3- and S2- radicals. The synthetic green pigment using RH as raw material had the best acid resistance. Additionally, the synthesis of blue and green ultramarine pigments via the reclamation of the industrial zeolite wastes and agricultural rice husks can reduce the costs of the production process.