A systematic reliability investigation of the dielectric charging process in electrostatically actuated MEMS based on Kelvin probe force microscopy

Abstract

This paper presents a comprehensive investigation for the dielectric charging problem in electrostatically actuated microelectromechanical system (MEMS) devices. The approach is based on Kelvin probe force microscopy (KPFM) and targets, in this specific paper, thin PECVD silicon nitride films for electrostatic capacitive RF MEMS switches. KPFM has been employed in order to mimic the potential induced at the dielectric surface due to charge injection through asperities. The effect of dielectric thickness has been investigated through depositing SiNx films with different thicknesses. Then, in order to simulate the different scenarios of dielectric charging in real MEMS switches, SiNx films have been deposited over thermally grown oxide, evaporated gold and electroplated gold layers. Also, the effect of the deposition conditions has been investigated through depositing dielectric films using low and high frequency PECVD methods. The investigation reveals that thin dielectric films have larger relaxation times compared to thick ones when the same injection bias is applied, independently of the substrate nature. For the same SiNx film thickness, the decay time constant is found to be smaller in dielectric films deposited over metallic layers compared to the ones deposited over silicon substrates. Finally, the material stoichiometry is found to affect the surface potential distribution as well as the relaxation time constant.