Abstract

Mechanical structures with power sources experience repeated force produced by motors. As a result, the life of the pipes reduces and ultimately, the pipes collapse. In most cases, the U-shape pipe is made from a straight pipe by complicated bending work. During this work process, plastic deformation of the pipe produces residual stress in the pipe. The residual stress significantly affects the fracture behavior of the pipe. In this paper, fatigues tests of U-shape bending pipe are performed by uniaxial testing machine and residual stresses were evaluated by FEM analysis. So we established the relation between residual stress and fatigue life. And we suggested new equation for fatigue life prediction using the residual stress of U-shape bending pipe.

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