Abstract
Hypereutectic aluminium-silicon (Al-Si) alloys are used in auto-mobile components because of high wear resistance and good strength properties. In this study, the cutting of a hypereutectic Al-Si alloy with a single-crystal diamond tool for economical production was investigated by simulation. Tool life and the extraction rate of Si particles are inversely proportional to the depth of cut. By reducing the depth of cut, reductions of tool cost and tool changing time are achieved.
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