Abstract

In this paper, the electrical submersible pump (ESP) is combined with information and communication technologies (ICT) to diagnose the operation status and soundness of the ESP. The ICT convergence provides users with maintenance and repair information through history management and remote control in case of failure. The proposed system includes a monitoring unit (MU) that senses the operating state of the ESP, a monitoring control unit (MCU) that transmits the sensed information to internal and external databases, and a monitoring system that allows users to check the status information. The server and embedded system can monitor the operation status of the submersible pump by storing sensor values in the database and displaying them on the screen. The embedded system retrieves the sensor values stored in the database and performs individual and complex diagnoses. The diagnosis results are sent to the server and status information to the monitoring control unit. The diagnosis of the submersible pump was divided into 23 individual sensor classifications, and a multilayer perceptron was implemented. Weights were set through learning and testing. The proposed ICT-converged Smart ESP is considered to be competitive as it greatly improves the existing system in terms of status and maintenance.

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