A Study on the 2060-T8/2099-T83 Aluminum-Lithium Alloys T-Joints Welded by Double-Sided Laser Beam Welding

Abstract

The mechanical properties of 2060 and 2099 T-joints welded by double-sided laser beam welding were analyzed in this experiment. Various mechanical tests were performed to determine the transverse tensile properties of the region perpendicular to the weld, the tensile properties of the skin and stringer, the compressive properties of the region parallel to the weld seam, and the fatigue properties perpendicular to the weld seam. The T-joint was found to consist of the base metal, partial melting zone, equiaxed zone (EQZ), columnar crystal zone, and cellular dendritic zone from the base metal to the center of the weld seam. The EQZ was proved to be the weak area during mechanical properties tests of the T-joint. Moreover, the welding penetration had a great influence on the transverse tensile properties and weak areas were located in the EQZ near the lower fusion line. The EQZ near the upper fusion line was the weak area in the process of compression. In addition, severe porosities and cracks greatly influenced the mechanical properties of the joint. The fatigue property was closely related to the deformation angle; the fatigue source was located at the weld toe, and the crack propagation was along the base metal.