Abstract

Spiral bevel gears given both crowning and profile modifications mesh with each other at a point. Such gears can unavoidably allow errors during manufacture, but are non-conjugate gears in the strict sense. Non-conjugate gears can be cut by various methods because of the release from a restriction of conjugacy. This paper is concerned with a duplex spread blade gear cutting method of such gears resulting a negligible small non-conjugacy. The gears with tapered tooth height are cut without a cutter-tilt. The Gleason hypoid generator is used. A negligible small non-conjugacy is achieved by a slight modification of the cutter. The main procedure of this method is to determine THE MACHINE SETTING, taking into account both the gear engagement and the location of tooth bearing and the duplex spread blade condition.

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