Abstract

Static mixers could promote the particle mixing in industries. Experimental and numerical investigations of particle mixing and flow characteristics in the riser with static mixers are carried out. The instantaneous microscopic characteristics and energy loss in Kwerk-type static mixer (K-KSM) are evaluated by Computational Fluid Dynamics coupled with Discrete Element Method (CFD–DEM). A more suitable calculation method is proposed, which utilizes particle coordinates and the coordination number of central particles to calculate the instantaneous mixing degree of particles (PK). The PK, Residence Time Distribution (RTD) and collision correlation are analyzed at different superficial gas velocities (Ug) and mass flow rates (Ms). The results show that the performance of K-KSM is superior to that of KSM under current conditions. Back mixing and aggregation phenomena are eliminated at Ug > 5 m/s and Ms < 1.73 g/s, and the recommended regimes are Ug ≥ 6.0 m/s and Ms < 1.5 g/s.

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