A study of fatigue crack growth with changing loading direction

Abstract

Round compact specimens made of 1070 steel were experimentally tested under cyclic loading for crack growth. The specimen was first subjected to Mode I loading. After the crack reached a certain length, the external loading direction was changed 50° from the original loading direction. Right after the change of the loading direction, the specimen experienced the combined Mode I/II loading condition. Following a short transient period, the fatigue crack was found to grow in the direction approximately perpendicular to the external loading direction, indicating the recovery of Mode I cracking. A recently developed approach was used to predict the cracking behavior of the specimens. Detailed elastic–plastic stress analysis was conducted using the finite element (FE) method. Both crack growth rate and cracking direction were predicted by employing a critical plane multiaxial fatigue criterion based on the stress–strain response outputted from the FE analysis. The predictions made by using the approach were in excellent agreement with the experimental observations in terms of both crack growth rate and cracking direction. The material constants used in the approach were obtained from testing smooth specimens for crack initiation.