A study of drilling performances with minimum quantity of lubricant using fuzzy logic rules

Abstract

Nowadays the increasing interest to perform machining operations is in dry/near-dry environments. The reason includes health and safety of operator, cost, ease of chip recyclability, etc. However one important process, which is difficult to perform in dry, is drilling. Without coolant, drilling leads to excessive thermal distortion and poor tool life. In order to tackle these conflicting requirements, the essentiality of study on machining performances with minimum quantity lubricant (MQL) becomes important. Fuzzy logic rules, which are derived based on fuzzy set theory, are used to develop fuzzy rule based model (FRBM). The performance of FRBM depends on two different aspects: structures of fuzzy rules and the associated fuzzy sets (membership function distributions, MFDs). The aim of this study is to investigate the performances of FRBMs based on Mamdani and TSK-types of fuzzy logic rules with different shapes of MFDs for prediction and performance analysis of machining with MQL in drilling of aluminum alloy. A comparison of the model predictions with experimental results and those published in the literature shows that FRBM with TSK-type fuzzy rules describes excellent trade-off with experimental measurements.