Abstract

PurposeTechnological advancements are reshaping the manufacturing industry toward digitalized manufacturing. Despite the importance of top-class maintenance in such systems, many industrial companies lack a clear strategy for maintenance in digitalized manufacturing. The purpose of this paper is to facilitate the implementation of maintenance in digitalized manufacturing by proposing a strategy development process for the Smart Maintenance concept.Design/methodology/approachThis study is designed as a multiple-case study, where the strategy development in three industrial cases is analyzed. Several methods were used to collect data on the case companies' development of smart maintenance strategies. The data were analyzed with an inductive approach.FindingsA process of strategy development for smart maintenance is proposed, including six steps: benchmarking, setting clear goals, setting strategic priority, planning key activities, elevating implementation and follow-up.Practical implicationsThe proposed process provides industry practitioners with a step-by-step guide for the development of a clear smart maintenance strategy, based on the current state of their maintenance organization. This creates employee engagement and is a new way of developing maintenance strategies.Originality/valueMaintenance strategies are traditionally regarded as a selection of corrective/reactive and preventive maintenance actions using a top-down approach. By contrast, the proposed process is starting from the current state of the maintenance organization and allows a mixture of top-down and bottom-up approaches, supporting organizational development. This is a rare perspective of maintenance strategies and will make maintenance organizations ready for the demands of digitalized manufacturing.

Highlights

  • There has been a shift in our society, whereby innovations and advancements in technology have changed our dependency on technology

  • A strategy development process for Smart Maintenance Based on the six emergent themes from the cross-case analysis and the interpretations grounded in the theoretical framework, we propose a cyclic process of strategy development for smart maintenance comprised of six steps: (1) benchmarking using a smart maintenance measurement instrument, (2) setting clear goals, (3) setting strategic priority, (4) planning key activities, (5) elevating implementation and (6) follow-up

  • This paper contributes with a new way of perceiving and developing maintenance strategies

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Summary

Introduction

There has been a shift in our society, whereby innovations and advancements in technology have changed our dependency on technology. The new technologies are creating opportunities to reshape the manufacturing industry toward digitalized and interconnected manufacturing. Digitalized manufacturing, e.g. the German initiative, “Industrie 4.0” (Xu et al, 2018), refers to manufacturing in which the physical and virtual worlds are connected. The production systems rely on computer science and advanced manufacturing technology (Kagermann et al, 2013; Xu et al, 2018), including substantially higher levels of automation with decentralized systems. Journal of Manufacturing Technology Management Vol 32 No 9, 2021 pp. The full terms of this licence may be seen at http://creativecommons.org/licences/by/4.0/legalcode

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