A steel-like unalloyed multiphase ductile iron

Abstract

This work highlights a new process for direct manufacturing of ductile iron that is based on the innovative combined technology of quenching and partitioning, and low-temperature-transformation of nano bainite as used for high strength steels. In this process, a commercial unalloyed ductile iron is austenitized at 890 °C for 20 min, then rapidly quenched to 180 °C for 5 s, and finally partitioned at 220 °C for 240 min. A maximum tensile strength of more than 1600 MPa, a hardness of 55 HRC at an elongation in excess of 5%, and the number of repeat tensile fatigue failure of 2.5 × 104 cycles at a stress amplitude of 600 MPa, are achieved. This is comparable to those of a high strength carbon alloy steel. These properties are due to the synergistic strengthening and toughening effects of a multiphase structure comprising tempered martensite, bainitic ferrite and retained austenite in the matrix, and a spherical graphite morphology. This work provides a guidance on how to produce unique steel-like ductile iron with a high level of strength and acceptable toughness.