A spatiotemporal synergetic operating performance assessment based on reconstructed correlation matrix and dissimilarity analytics for plant-wide hot strip mill process

Abstract

Operating performance assessment (OPA) of process industries plays a significant role in improving the product quality and pursuing the best economic benefits. With the continuous improvement of industrial intelligence, massive data has been collected. Variable time-delay issue is brought by the different spatial and temporal distributions of production units, which affects the actual causal relationship of collected data and assessment accuracy. Therefore, a spatiotemporal synergetic operating performance assessment (SSOPA) method is proposed in this paper. First, a reconstructed correlation matrix is carefully crafted in both time and space, leveraging the intricate multi-correlated spatiotemporal-delay (MCSD) parameters. To precisely quantify the multi-correlated relationships, a mixed gray relation analysis (MGRA) is employed. Subsequently, a predatory search-based genetic algorithm (PSGA) is utilized to meticulously search for the optimal MCSD parameters. Once these parameters are determined, an OPA model is formulated for each subsystem, drawing upon aligned process data and a distributed dissimilarity analysis (DISSIM). Finally, based on the subsystem-level OPA, a comprehensive assessment of the global operating performance level is conducted. The feasibility and effectiveness of the proposed method are verified by the plant-wide hot strip mill process (PHSMP).