A simplified approach to assist process development for microwave assisted pasteurization of packaged food products

Abstract

The purpose of this study was to develop a convenient method to assist the food industry in developing process schedules for production of ready-to-eat meals using microwave assisted pasteurization system (MAPS). An analytical model was applied to estimate the temperature increase in the cold zone in packaged foods during heating in a 915 MHz single-mode microwave system. This model was validated in a pilot-scale four-cavity MAPS using mashed potato-gellan gum model food with different thicknesses (22 to 36 mm) and salt contents (0.0 to 1.0%). Mobile sensors were placed in the packages to measure temperature at the pre-determined cold spots. For 2.48 min of microwave heating with 5, 5, and 8.7 kW 915 MHz microwave powers, the highest temperature increase at the cold spot during microwave heating was 33.2 °C in the 22 mm thick model food with 0.6% salt content, whereas the lowest temperature increase was 10.3 °C in the 36 mm thick model food with 1.0% salt content. There was a deviation of 1.9 ± 1.2 °C between experimental and predicted data with an R2 of 0.89. A simplified chart was developed based on the validated analytical results to allow rapid prediction of temperature increases in MAPS as influenced by food dielectric properties and package thickness. Examples were used to illustrate how the chart could assist in process scheduling. The chart can help assess the heating rates of various pre-packaged food products in a specific industrial MAPS or guide product development for desired heating uniformity.