A Simple Preparation of Electrolyte Powder for Stoichiometric Electrolyte in Protonic Ceramic Cells

Abstract

Among various eco-friendly energy conversion technologies, solid oxide cells (SOCs) exhibit superior energy conversion efficiency and performance owing to the kinetic and thermodynamic advantages. Recently, protonic ceramic cells (PCCs) have begun to attract attention with expectation that the operating temperature of SOCs can be lowered around 500oC, thereby achieving better durability with maintaining higher conversion efficiency. However, the promising proton conducting electrolytes in PCCs are mostly Ba-containing perovskites exhibiting highly refractory property, thus substantially have challenges associated with barium volatilization during high-temperature sintering process. At the same time, Ni-containing transient phases generated at the electrode and supplied to the electrolyte during sintering of electrode/electrolyte bilayer not only facilitate the sintering of electrolyte, but also induce the compositional change owing to the residue thereof. Such off-stoichiometry indeed degrades the electrical properties, and thus most of all reported performance of PCCs could not fully reflect the intrinsic property of electrolytes.Here, we describe a simple but effective strategy to realize the highly conductive electrolyte in PCCs via suppression of barium volatilization as well as minimization of supplied amount of transient phases; a low-temperature calcination process. The electrolyte powder calcined at the relatively lower temperature, which is high enough to react all the precursors without residue, but low enough to suppress the Ba volatilization. The PCCs fabricated using this low-temperature calcined electrolyte powder shows the reduced ohmic resistance, and in turn, enhanced electrochemical performance. While the research on PCCs, up to now, have mainly been focused on processing technique or new materials for the better performance, the result of this study implies that the status of initial electrolyte powder can significantly influence the overall cell characteristics.