Abstract

The flow-field characteristics of high-temperature airflow and particle distributions generated from the running furnace during smelting process in foundry shop were studied by on-site measurements and theoretical analysis in this work. A theoretical model was proposed to describe the dispersion characteristics of the high-temperature buoyant jet flow and plume induced by the furnace with two typical opening modes. The coupling effects of the heat source features and environmental factors were emphatically discussed by comparing the trajectory, cross-section diameter, velocity and temperature decay, and volumetric flow rate during the dispersion process. Results show that in the large foundry shop with natural ventilation, there is a vertical temperature gradient of 0.1–0.4 °C/m, which can make the pollutant locked in the workshop and weaken the entrainment of the thermal flow. The crossflow is a non-negligible factor, which causes the dispersion trajectory of the pollutant flatter and induces a long travelling distance along the horizontal direction. The indoor particle concentration when the furnace opens concentration seriously exceeds the limits in the existing indoor air quality standard of China. This work is expected to give suggestions on ventilation designs and arrangements of the exhaust port or device in industrial environments.

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