Abstract

Porous structures are kinds of structures with excellent physical properties and mechanical characteristics through components and internal structure. However, the irregular internal morphology of porous structures poses new challenges to product modeling techniques. Traditional computer-aided design (CAD) modeling methods can only represent the external geometric and topological information of models, lacking the description of the internal structure and conformation, which limits the development of new porous products. In this paper, a new simple and effective modeling method for 3D irregular porous structures is proposed, which improves the controllability of pore shape and porosity, thus overcoming the limitations of existing methods in 3D and concave structures. The key idea is to solve isothermal for modeling the porosity of porous units. Experimental results show that the method can easily obtain smooth and approximate porous structures from arbitrary irregular 3D surfaces.

Highlights

  • With the rapid development of aviation, mechatronics, biology, and medical technologies, many fields have put forward requirements for structures with special properties including light weight and strong rigidity, which regular structures cannot satisfy

  • Due to the irregularity and intricacy in cells and internal components, porous structures pose a new challenge to traditional computer-aided design (CAD) and manufacturing techniques [6]

  • To deal with above problems, we propose a novel CAD method called Modeling Complex Porous Objects using the Finite Element Method (MPFEM) for modeling 3D irregular porous structures

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Summary

Introduction

With the rapid development of aviation, mechatronics, biology, and medical technologies, many fields have put forward requirements for structures with special properties including light weight and strong rigidity, which regular structures cannot satisfy. Porous objects are structures with special physical properties and mechanical characteristics through components and conformations [2]. Porous structures have stronger scalability in physical and mechanical properties and have solved the problems of light-weighting, explosion-proof, and tribology in engineering [3,4]. By changing the topology of these primitive cells and the proportion of each unit, various composite materials with extreme properties can be designed, such as low thermal expansion coefficient materials with planar fine structure, negative Poisson’s ratio materials, high-performance piezoelectric ceramic materials [5]. Due to the irregularity and intricacy in cells and internal components, porous structures pose a new challenge to traditional CAD and manufacturing techniques [6]

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