Abstract
Active magnetic bearings (AMBs) have become a key technology in various industrial applications. Self-sensing AMBs provide an integrated sensorless solution for position estimation, consolidating the sensing and actuating functions into a single electromagnetic transducer. The approach aims to reduce possible hardware failure points, production costs, and system complexity. Despite these advantages, self-sensing methods must address various technical challenges to maximize the performance thereof. This paper presents the direct current measurement (DCM) approach for self-sensing AMBs, denoting the direct measurement of the current ripple component. In AMB systems, switching power amplifiers (PAs) modulate the rotor position information onto the current waveform. Demodulation self-sensing techniques then use bandpass and lowpass filters to estimate the rotor position from the voltage and current signals. However, the additional phase-shift introduced by these filters results in lower stability margins. The DCM approach utilizes a novel PA switching method that directly measures the current ripple to obtain duty-cycle invariant position estimates. Demodulation filters are largely excluded to minimize additional phase-shift in the position estimates. Basic functionality and performance of the proposed self-sensing approach are demonstrated via a transient simulation model as well as a high current (10 A) experimental system. A digital implementation of amplitude modulation self-sensing serves as a comparative estimator.
Highlights
Active Magnetic Bearings (AMBs) permit frictionless suspension of the rotor through magnetic forces, rendering them a key technology for various industrial applications [1]
This paper extends the work presented in [3] and addresses the aforementioned problems via the direct current measurement (DCM) approach for self-sensing AMBs, where DCM refers to the direct measurement of the ripple current component
By neglecting nonlinear magnetic effects as well as coil resistance, and assuming that the movement of the AMB rotor is slow compared to the high frequency coil current, the air gap is described by Equation (2):
Summary
Active Magnetic Bearings (AMBs) permit frictionless suspension of the rotor through magnetic forces, rendering them a key technology for various industrial applications [1]. The first category considers a linear time invariant (LTI) process model in the estimation algorithm In this methodology, a classical LTI state-observer generates estimates of the rotor position from the coil voltage and current measurements [1]. Amplitude demodulation techniques inherently involve the use of band-pass (BPF) and low-pass (LPF) filters to isolate and manipulate the high frequency fundamental components (voltage and current) for position estimation [3]. These filters introduce additional phase-shifts that result in lower stability margins. The proposed self-sensing mechanism employs a novel PA switching method that only measures the peak current ripple to obtain duty-cycle invariant position estimates (single-input single-output system).
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