Abstract

Gas concentration monitoring is essential in industrial or life science areas in order to address safety-relevant or process-related questions. Many of the sensors used in this context are based on the principle of thermal conductivity. The -method is a very accurate method to determine the thermal properties of materials. It has its origin in the thermal characterization of thin solid films. To date, there have been very few scientific investigations using this method to determine the thermal properties of gases and to apply it to gas measurement technology. In this article, we use two exemplary gases ( and ) for a systematical investigation of this method in the context of gas analysis. To perform our experiments, we use a robust, reliable sensing element that is already well established in vacuum measurement technology. This helix-shaped thin wire of tungsten exhibits high robustness against chemical and mechanical influences. Our setup features a compact measurement environment, where sensor operation and data acquisition are integrated into a single device. The experimental results show a good agreement with a simplified analytical model and FEM simulations. The sensor exhibits a lower detection limit of 0.62% in the case of , and only 0.062% in case the of at an excitation frequency of 1. This is one of the lowest values reported in literature for thermal conductivity sensors.

Highlights

  • A Robust Miniaturized Gas Sensor for H2 and CO2 DetectionDominik Berndt 1, *, Josef Muggli 1 , Robert Heckel 1 , Mohd Fuad Rahiman 1 , Matthias Lindner 1 , Stephan Heinrich 2 , Heinz Plöchinger 3 and Rupert Schreiner 1

  • Gas sensors are widely used, for example in industrial, automotive, and environmental applications [1]

  • Where I is the root mean square (RMS) value of the current applied to the sensor, R the resistance of the sensor measured at room temperature, and α the temperature coefficient of resistance of the heating element, which was obtained in experiments as 4.1 × 10−3 K−1

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Summary

A Robust Miniaturized Gas Sensor for H2 and CO2 Detection

Dominik Berndt 1, *, Josef Muggli 1 , Robert Heckel 1 , Mohd Fuad Rahiman 1 , Matthias Lindner 1 , Stephan Heinrich 2 , Heinz Plöchinger 3 and Rupert Schreiner 1.

Introduction
Analytical Model
FEM-Simulation
Measurement Setup
Validation of the Experimental Results
Thermal
CO2 measurements
The the excitation between
H2 Measurements
Time-Dependent Characteristics
CO and2 concentrations
Discussion
Conclusions
Full Text
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