Abstract

With the development of the aerospace and automotive industries, high heat exchange efficiency is a challenge facing the development of various industries. Pure copper has excellent mechanical and physical properties, especially high thermal conductivity and electrical conductivity. These excellent properties make pure copper the material of choice for the manufacture of heat exchangers and other electrical components. However, the traditional processing method is difficult to achieve the production of pure copper complex parts, so the production of pure copper parts through additive manufacturing has become a problem that must be overcome in industrial development. In this article, we not only reviewed the current status of research on the structural design and preparation of complex pure copper parts by researchers using selective laser melting (SLM), selective electron beam melting (SEBM) and binder jetting (BJ) in recent years, but also reviewed the forming, physical properties and mechanical aspects of pure copper parts prepared by different additive manufacturing methods. Finally, the development trend of additive manufacturing of pure copper parts is also prospected.

Highlights

  • Copper and copper alloys are widely used in industry due to their excellent physical and chemical properties, such as thermal (400 W/(m·K)), electrical (58 × 106 S/m) and corrosion resistance properties [1,2,3,4]

  • The physical properties of copper and copper alloys are seriously affected by impure particles [5,6]

  • Due to its high thermal conductivity, electrical conductivity and machinability, pure copper is widely used in aerospace, automotive and electric fields [8]

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Summary

Introduction

Copper and copper alloys are widely used in industry due to their excellent physical and chemical properties, such as thermal (400 W/(m·K)), electrical (58 × 106 S/m) and corrosion resistance properties [1,2,3,4]. The physical properties of copper and copper alloys are seriously affected by impure particles [5,6]. Pure copper material can avoid the influence of impure particles, providing more stable physical and chemical properties [7]. With the rapid development of the manufacturing industry and the electrical industry, the requirements for the geometrical complexity of the structure have gradually increased [12]. The technology of additive manufacturing(AM) can perfectly solve the problem that complex parts are difficult to produce [16,17,18]

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