Abstract

Permanent magnet machines are widely applied in motor drive systems. Therefore, condition monitoring of permanent magnet machines has great significance to assist maintenance. High temperatures are accountable for lots of typical malfunctions and faults, such as demagnetization of the permanent magnet (PM) and inter-turn short circuit of stator windings. Therefore, temperature monitoring of the PM and stator windings is essential for reliable operation. In this paper, an overview introducing and evaluating existing thermal monitoring methods is presented. First, the mechanism of thermal-caused failures for the PM and stator windings is introduced. Then, the design procedure and principles of existing temperature monitoring methods are introduced and summarized. Next, the evaluations and recommendations of application feasibility are demonstrated. Finally, the potential future challenges and opportunities for temperature monitoring of the PM and stator windings are discussed.

Highlights

  • Permanent magnet synchronous machines (PMSMs) have attracted more and more attention, especially in recent years

  • High temperatures cause the demagnetization of the permanent magnet (PM) and intensive thermal stress will lead to insulation aging of the stator windings

  • Except for the overheating caused by the normal operation, faults such as interturn short circuit insulation aging can lead to temperature rising of stator windings

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Summary

Introduction

Permanent magnet synchronous machines (PMSMs) have attracted more and more attention, especially in recent years. Whether for the PM or stator windings, from the implementation level, the temperature monitoring methods can be categorized into contact direct measuring methods and non-contact estimation methods. Non-contact estimation methods are usually based on the identification of thermalrelevant parameters or the temperature derivation of intelligence algorithm. For the temperature estimation of stator windings, similar to the PM, there are two main methods: observation model-based methods and signal injection-based methods. The AI algorithm-based methods used for temperature monitoring are attracting more and more attention and research. A prospective analysis for challenges and opportunities of temperature monitoring and investigation of the research trend is required.

The Mechanism of Thermal-Caused Failures for the PM and Stator Windings
The heating Sources of PM and Stator Windings
Thermal-Caused Demagnetization of PM
Sectional Discussion
Sensor-Based Methods of Temperature Monitoring for PM Machines
Model-Based Methods of Temperature Monitoring for PM Machines
Numerical methods
Electrical Model-Based Methods for Temperature Monitoring
Monitoring Techniques for PM Temperature
Signal injection-based methods for PM temperature estimation
PM flux-based methods
Monitoring Techniques for Temperature of Stator Windings
Noninvasive observer-based methods
Invasive signal injection-based methods
Mechanical Model-Based Methods for Temperature Monitoring
Discussion for Model-Based Methods
AI algorithm-Based Methods of Temperature for PM Machines
Discussion for Challenges and Opportunities
The Conflict between Monitoring Accuracy and Technical Complexity
The Conflict between Anti-Interference Capability and Real-Time Capability
Prospects of System-Level Temperature Monitoring of PM Machines
Research Trend for Extensive Monitoring for PM Machines
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