Abstract

A program for the residual stress analysis of an autofrettaged compound cylinder is designed using a Matlab graphical user interface (GUI) and program design technique. The high-pressure vessels are autofrettaged in order to increase their operating pressure and fatigue life. An autofrettage process causes plastic expansion of the inner section of the cylinder, adding residual compressive stress to the bore after relaxation. Such a compound cylinder is produced via a shrink-fit procedure that incorporates a monobloc tube that has previously undergone autofrettage. This paper presents a simple and visual tool to calculate the residual stress and describe the distribution of residual stress for both the elastic-perfectly plastic model and the strain-hardening model.

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