A rational and feasible approach to the co-management of condensates from biomass torrefaction and carbon-rich fly ash from fluidized-bed coal gasification

Abstract

This study explored a promising approach to the co-management of torrefaction condensates (TCs) from biomass and carbon-rich fly ash (FA) derived from an industrial fluidized-bed coal gasifier. TC was a low-quality liquid product consisting mostly of water and a small amount of organic acids and other oxygenated organics. FA was the ultra-fine particulates with high carbon content (40–70%) and some extreme characteristics such as ultra-low volatiles, low reactivity, and high ignition temperature. The blending of FA and TC induced most of the organic components in TC to be chemically or physically adsorbed by FA, accounting for 3–13 wt% of the resultant mixtures of FA and TC (FATCs) and 11–33 wt% of the TCs. The acidic components in TC dissolved locally aggregated Ca minerals in FA, resulting in more evenly dispersed Ca on the surface of FA as an in-situ catalyst. As a result, FATCs exhibited a many-fold improvement in CO2 gasification reactivity compared to FA. And the syngas evolution rate of FATC gasification in steam-oxygen atmosphere was also remarkably elevated. In addition to the promoting effect on gasification, the combustion performance of FATCs was also greatly improved. Specifically, the ignition and burnout temperatures of FATCs were 46.5–68.5 °C and 12.4–31.7 °C lower than those of raw FA, respectively. The lower activation energy also demonstrated the higher reactivity of FATC gasification and combustion.