Abstract

The reduction in the number of coordinates for flexible multibody systems is necessary in order to achieve acceptable simulation times of real-life structures and machines. The conventional model order reduction technique for flexible multibody systems is based on the floating frame of reference formulation (FFRF), using a rigid body frame and superimposed small flexible deformations. The FFRF leads to strongly coupled terms in rigid body and flexible coordinates as well as to a non-constant mass matrix. As an alternative to the FFRF, a formulation based on absolute coordinates has been proposed which uses a co-rotational strain. In this way, a constant mass matrix and a co-rotational stiffness matrix are obtained. In order to perform a reduction in the number of coordinates, by means of the component mode synthesis, e.g., the number of modes needs to be increased, such that all modes are represented in every possible rotated configuration. This approach leads to the method of generalized component mode synthesis (GCMS). The present paper shows in detail how the equations of motion of the FFRF evolve from the ones of the GCMS by considering rigid body constraint conditions and subsequently eliminating them via an appropriate null-space projection. This approach allows a straightforward, term-by-term interpretation of the FFRF mass matrix and of the generalized gyroscopic forces, which, to the same extent, cannot be deduced from former publications on the FFRF. From a practical point of view, the resulting expressions allow to calculate all inertia coefficients from the constant finite element mass matrix together with standard input data of the finite element model in the course of a preprocessing step. Then, the repeated updates of the FFRF mass matrix and of the gyroscopic forces in the course of time integration involve only simple vector matrix operations of low dimensions. In contrast to previous implementations of the FFRF, no evaluations of extra inertia integrals are required. Consequently, the present formulation can be implemented entirely independent of the related finite element code.

Highlights

  • Introduction and state of the artMachines, cars, planes, and other technical systems experience a continuous growth in performance

  • The so-called component mode synthesis (CMS) method has been developed, which is based on a small number of static and dynamic mode shapes that accurately describe the deformation of the bodies

  • The paper shows the interrelation of the absolute coordinates formulation (ACF) and the floating frame of reference formulation (FFRF)

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Summary

Equations of motion

The absolute coordinate formulation is based on a Lagrangian finite element (FE) formulation as known from textbooks on finite elements [17]. The spatial discretization of the displacement field is built upon the matrix of space-wise shape functions NFE(x) and the vector of nodal displacements qFE(t). With x being the spatial coordinate in the reference configuration, u the displacement field, and t the time. A full derivation of the equations of motion can be found in [10,16]. P1 eZ r1 r finite element coordinates ηj P ξj finite element mesh eY global frame P2. The vector of external forces is denoted as f ext. It is noted that the equations of motion are written for a single flexible body, while in the implementation, all bodies share a large vector of coordinates. The constraints, which are applied either to the body itself (e.g. ground constraint) or which act between bodies, need to be written as a function of the coordinates of all bodies being involved in the constraints

Co-rotational formulation
Modal reduction
Representation of rigid body motion
Representation of deformation
Reduced equations of motion
Constraint conditions
Constraining the rigid body coordinates
Constraining the flexible coordinates
Null-space projection
Null-space projection of the GCMS formulation
Constrained equations of motion
Generalized velocities
Mass matrices
Generalized inertia tensors
Generalized ‘inertia vectors’
Effects of eccentricity
Generalized inertia forces
Gyroscopic forces and moments
7.10 Elastic forces
7.11 Nonlinear forces
7.12 External forces
Projected equations of motion
Discussion and conclusion
Full Text
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