A preliminary exploration of waste red-bed as a supplementary cementitious material

Abstract

A red-bed is a type of continental clastic sedimentary stratum, with red serving as the main color. This type of stratum accounts for 20% of the land area in China. In the process of infrastructure construction, a large amount of waste red-bed is generated. Waste red-bed exacerbates the shortage of land resources and is a misuse of resources. In this study, a preliminary exploration of the recycling of waste red-bed in central Yunnan Province was conducted. The studied red-bed contains approximately 30% clay minerals and was used as supplementary cementitious material (SCM) instead of clay after calcination. Through laboratory characterization, environmental impact assessment, and cost analyses, the feasibility of using the red-bed as a type of SCM was demonstrated. The results show that the dehydroxylation reaction of clay minerals in the red-bed was almost complete after calcination at 800 °C. A pozzolanic reaction occurred, and additional heat was released after the addition of the calcined red-bed (CRB) to the cement mortar. When the cement replacement ratio increased from 10% to 30%, the strength activity index decreased from 98.2% to 82.2%, which met the relevant requirements. However, compared with the control samples, the samples with replacement ratios of 40% and 50% had lower mortar fluidities by 57.3% and 75.5% and higher porosities by 33.3% and 20.0%, respectively. Owing to the dilution effect of the cement and the decrease in the mortar fluidity, the internal structure of the sample porosity increased, and the strength decreased dramatically. In addition, the environmental impacts, energy consumption, and cost of using waste red-bed as a SCM were quantitatively analyzed via a carbon emission index and a cost index.