A practical workflow to design inflow control devices in SAGD projects to increase production and lower fresh water usage

Abstract

This paper discusses the significance of inflow control devices (ICDs) in steam-assisted gravity drainage (SAGD) operations and their impact on well performance in different reservoir heterogeneities and qualities. The study focuses on investigating the specifications of ICD design using a numerical flow simulation model and flow rate versus pressure data obtained from a flow-loop experiment. The key advantage of employing flow-loop experiment data in the simulation would be a physics-based mechanistic model rather than using empirical correlations.The research collects core analysis data from three wells and particle size distribution (PSD) data from four wells in the same location. Permeability estimation is conducted for each PSD using a previously developed correlation. These data and other real data are used to construct the reservoir model, and the performance of liner deployed (LD) ICDs is compared by assigning flow-loop data to the simulation.By employing a relatively conservative production approach with subcooling between 10 °C and 15 °C, the cases with LDICDs demonstrate higher oil production rates, improved steam conformance, and lower cumulative steam oil ratios (cSOR) compared to the case without LDICDs. However, in a relatively challenging production scenario with subcooling between 1 °C and 5 °C, the case without ICDs cannot be simulated at the desired subcooling temperature and the cases with LDICDs improved the well productivity. LDICD#1 is identified in both scenarios as the best case due to its enhanced steam conformance and higher oil production rate.Compared to the case without ICDs, using LDICD#1 at higher subcooling temperatures leads to a 17 % increase in oil production rate, while reducing cSOR and natural gas usage by 8 % and 10 % respectively. Similarly, at lower subcooling temperatures, the case with LDICD#1 shows a 21 % increase in oil production rate and reductions of 12 % and 17 % in cSOR and consumed natural gas respectively, compared to the case without ICDs.The findings highlight the effectiveness of LDICDs at various subcooling levels and their potential application in SAGD projects to reduce freshwater usage and greenhouse gas emissions. Completion and production engineers can benefit from a better understanding of relative production performance to develop more effective operational designs.