A physical–mathematical model for the prediction of fiber diameter of the polyethylene terephthalate (PET) spunbonding nonwoven fabrics

Abstract

A mathematical model of air drawing of a polyethylene terephthalate (PET) polymer in a spunbonding nonwoven process was established and solved by introducing the numerical computational results of the air jet flow field of the attenuator. The predicted fiber diameters, crystallinities, and birefringences agreed well with the experimental data. The air jet flow field model was solved and simulated by means of the finite difference method. The numerical simulation computation results of distributions of the air velocity matched quite well with the experimental data. The air drawing model of the polymer was solved with the help of the distributions of the air velocity measured by a particle image velocimetry. The effects of the processing parameters on the fiber diameters, measured with the aid of an image analysis method, are further discussed. A lower polymer throughput rate, higher polymer melt initial temperature, higher air initial temperature, higher air initial speed, lower venturi gap, higher air suction speed, and higher quench pressure can all produce finer filament fibers. The results demonstrated the great prospects for this research in the field of computer‐assisted design (CAD) in the spunbonding technology field. POLYM. ENG. SCI., 58:1213–1223, 2018. © 2017 Society of Plastics Engineers