A Numerical Study of Flow and Heat Transfer Enhancement Using an Array of Delta-Winglet Vortex Generators in a Fin-and-Tube Heat Exchanger

Abstract

This work is aimed at assessing the potential of winglet-type vortex generator (VG) “arrays” for multirow inline-tube heat exchangers with an emphasis on providing fundamental understanding of the relation between local flow behavior and heat transfer enhancement mechanisms. Three different winglet configurations in common-flow-up arrangement are analyzed in the seven-row compact fin-and-tube heat exchanger: (a) single–VG pair; (b) a 3VG-inline array (alternating tube row); and (c) a 3VG-staggered array. The numerical study involves three-dimensional time-dependent modeling of unsteady laminar flow (330⩽Re⩽850) and conjugate heat transfer in the computational domain, which is set up to model the entire fin length in the air flow direction. It was found that the impingement of winglet redirected flow on the downstream tube is an important heat transfer augmentation mechanism for the common-flow-up arrangement of vortex generators in the inline-tube geometry. At Re=850 with a constant tube-wall temperature, the 3VG-inline-array configuration achieves enhancements up to 32% in total heat flux and 74% in j factor over the baseline case, with an associated pressure-drop increase of about 41%. The numerical results for the integral heat transfer quantities agree well with the available experimental measurements.