A numerical simulation approach for the residual prestress of composite barrel with non-round section of railgun with tension winding

Abstract

In order to obtain the distributions of residual prestress of the filament wound composite barrel with non-round section for railgun caused by the winding tension, a new numerical approach is provided. Based on the idea of considering the fiber bundles as the main load-bearing material for each winding layer, the loading of the initial winding tension in the winding process can be simulated through loading the initial tensile stress of the fiber bundles in fiber direction of the winding layers’ elements. Firstly, combing with the element birth and death technology, a three dimension finite element model for a hybrid filament wound cylinder with metal liner is established to simulate its residual prestress caused by winding tension. Its results are compared with the ones obtained by the theoretical model, which verifies that this numerical simulation method is reliable to some extent. Then, this numerical simulation method is adopted to analyze the residual prestresses of the filament wound composite barrels with non-round section for railgun, which are under three different winding tension control modes respectively. The results can provide some references to the initial design of the filament wound composite barrel with non-round section for railgun.