A Novel Slickwater System with Strong-Polarity Fibers for High-Efficiency Proppant Flowback Mitigation

Abstract

To avoid or mitigate proppant flowback after a massive hydraulic fracturing of tight formations and to reduce its impairment to well productivity, this study developed a new type of fiber material with strong polarity based on polyester fiber. This fiber material is modified by introducing a strong-polar functional monomer into the molecular structure and adopting the means of surface grafting. On the basis of this fiber material, a fiber slip-water system with excellent dispersion performance can be established to prevent proppant backflow. Laboratory experiments were performed to analyze the specific function of the fibers with strong polarity and its working mechanisms. The results indicate that strong-polarity fibers have excellent dispersion performance. The fibers and resistance-reducing agents form an interwoven structure that can carry proppants, resulting in the enhancement of the sand-carrying capacity of the fracturing fluid system and the overall strength of the sand bank. In terms of the sand-carrying capacity and mitigation of proppant flowback, strong-polar fibers have significantly improved compared to unmodified fibers. In a 5 mm simulated crack, strong-polar fibers can increase the static settling time of 70/140 mesh quartz sand proppant by 26.5%. Meanwhile, the placement height of the sand embankment increased by 23.4% after the settlement of the proppant. In proppant transport experiments, strong-polar fibers with a mass fraction of 0.4% can increase the transport distance of proppants by more than 50%. Within the closed stress range of 2–10 MPa, the concentration of 0.5% strong-polar fibers increases the critical sand flow rate of the proppant by more than twice. The strong-polarity fiber system introduced in this study can be used to develop a fiber slickwater fracturing fluid system suitable for the massive hydraulic fracturing of tight reservoirs and has broad application prospects in the field of proppant flowback mitigation in tight reservoirs.